LED TV
(24 to 86 inches)
Smart TVs are a type of television capable of connecting to the internet and running various applications and streaming services. Here is a general overview of how a smart TV is made:
Design and Planning
- Conceptualization
- Defining technical specifications
- Product design
Component Manufacturing
- Screens
- Circuit boards
- Circuit boards
- Memory chips
- Wi-Fi modules
Assembly
- Screen attachment to frames
- Connecting circuit boards
- Attaching Wi-Fi modules
Testing
- Screen check
- Wi-Fi connectivity
- Software tests
Installing Smart Features:
- Operating system
- Internet connectivity software
- Streaming applications – Netflix, Hulu, and Amazon Prime
Final Testing
- Retest all software and applications
Packaging and Distribution
- Packaged in brand-specific box
- Shipped brand warehouses
Assembly line for Smart Devices & Interactive Panels
Production Capability:
Installed Capacity of 2Mn / annum with a clear road map of 5Mn Capacity in FY 24-25. Best of its kind in the industry with two imported fully automated straight lines of 180 metres with Inline Ageing.
By using specialised machinery, automation, and rigorous quality control measures, manufacturers can create smart devices that meet the demands of consumers for performance, functionality, and affordability.
An assembly line is a manufacturing process used to create smart devices on a mass scale.
Here is a general overview of how an assembly line for smart devices works:
Quality Control
Devices that pass the initial testing phase are inspected by quality control personnel to ensure they meet specific quality standards. This includes checks for durability, functionality, and overall performance.
Packaging
Once the device has passed all quality control checks, it is packaged for shipment. This includes placing the device in a protective box, adding manuals and other documentation, and attaching required labels and stickers.
Shipping
The final step is shipping the device to retailers or distribution centres. This involves arranging for transportation, such as by truck or plane, and ensuring that the devices arrive at their destination promptly and safely.
R&D:
- In-house feasibility for optimisation & compatibility of the motherboard with BLU.
- Software: Operating system’s UI fulfilment in-house, developing new backlighting systems, optimising colour accuracy, developing new features such as voice control, gesture recognition, or smart home integration.
- Full-fledged equipment related to product/part reliability and optimisation of processes: developing new manufacturing processes, optimising the supply chain, or finding new ways to reduce material waste
- Product Electrical Functional enhancement capabilities
- AQ/PQ customisation as per customer requirement and developing new features such as voice control, gesture recognition, or smart home integration.
- Optimising the display’s power consumption, reducing standby power consumption, as per BEE star table norms.
- Compliance & safety standards backed by SEDEX/SMETA & ISOs.
